China wholesaler Moulded Flexible Rubber Coupling

Product Description

flexiable rubber coupling sleeve

OEM customized industrial non standard CZPT Sleeve, CZPT sleeve

We are a leading manufacturer of rubber products in China, OEM are welcome.

Rubber Sleeve Features,

1) Available material: Material for NBR, FKM, FPM, VITON(FKM)&Dow elastomers, Neoprene, HNBR, Natural rubber, SBR, IR, IIR(butyl rubber), ACM ect. An KTW approved for material EPDM.
2) All manufacturing processes confirm to the ISO/TS16949, SGS, RoHS, REACH
3) Customer’s design and specifications are accepted.
4) Color and shape can be changed CZPT request. Available in various sizes and colors.
5) Our professional R&D team can provide you higher quality products with competitive price and all documents such as PPAP, CONTROL PLAN, PFMEA etc.
6)Have advanced CNC machine and technique to cut bonding washer molds by ourself.
7)High and low temperature resistance, oil resistance, anti-ozone and aging, wearable, great flexibility etc

1, Material: NBR, CR, SBR, EPDM, IIR, HNBR, ACM, NR, EP, SIL, FKM etc.
2, Hardness: Between 30~90 shore A
3, Property: High/low temperature resistance, oil and fuel resistance, water resistance, weathering resistance, CZPT resistance etc.
4, Certification: ISO9001: 2008, RoHS, FDA
5, Packing: Plastic bag&carton box or according to your requirements.
6, Application: Automotive, Industrial, Medical, Agricultural etc.
7, According to your drawings or samples.
8. Temperature resistance: Between -250~+35 ° C
9, OEM or ODM is welcomed.

Our products include:
(1) Silicone extrusion parts.
(2) EPDM&PVC extrusion parts.
(3) Electrical apparatus fire resistance rubber parts.
(4) High and Low temperature resistant rubber parts.
(5) Electric conduct rubber parts.
(6) CZPT foam parts.
(7) NBR dense parts.
(8) Silicone,EPDM & PVC molded parts.
(9) Other special TPV,TPO,TPR,TPU,PP,ABS,CPVC,PVC/NBR extrusion parts.

 

Material NBR, CR, SBR, EPDM, IIR, HNBR, ACM, NR, EP, SIL, FKM etc.
Hardress Between 30~90 shore A
Color and design Any popular design according to the drawing, color with transparent, black and any other color as your requirements. OEM/ODM highly welcomed.
Packing Plastic bag&carton box or according to your requirements.
Printing sublimation or silk printing,etc
Price Price is based on size and quantity. Large and regular quantity will be in discount accordingly.
Sample Sample is free, buyer pay the mould and post charge.
Delivery time Based on the quantity, usually 12-20days
Min order 500pcs according to the requirements          
Payment TT, west union          
Certification ISO9001: 2008, RoHS, FDA
Packing Plastic bag&carton box or according to your requirements.
Place of Origin HangZhou,China
Quality control By third party
Application Automotive, Industrial, Medical, Agricultural etc.
Property High/low temperature resistance, oil and fuel resistance, water resistance, weathering resistance, CZPT resistance etc.
Company Hagoin company is specialized rubber products for several years, our website: hagoin , do believe that we can offer competitive price & quality With best service.

Our products apply to:
Aviation, marine ,electronic, petroleum, chemical, mechanical, electrical,and other industrial department of the good electrical insulating sealing, liquid transportation materials, building’s window and door ,furniture kitchen bath room ect .(seals, strips, gasket , edge guard seal, rubber sheet, pipe ,fender ,cover ,hose, grommet end cup ,edge scrim ect)

Materials of our Products :
EPDM.NBR.SILICON .PVC.TPE.TPV.TPO,TPR, TPU ,PP, ABS, CPVC. .all kinds of rubber and plastic

More you may want to know :   )

1.We are factory, we are manufacturer, not trade company, so we can produce various windows and doors seal strip, seal product for you with cheaper price and even better quality, and we can delivery to you even faster !

2.We passed and have ISO 9001:2000 and TS16949 certificates.

3. We use top quality material.

4. We will strictly check and test the strips before deliverying to you to make sure all have perfect performance!

5. We can produce according to your design ,drawing, sample or any other special requirement.

6.We do will give you our top quality product, best service !  

rubber coupling

Impact of Elastomer Element Design on Rubber Coupling Performance

The design of the elastomer elements in a rubber coupling plays a critical role in determining its overall performance and capabilities. The elastomer elements are the heart of the coupling, responsible for transmitting torque, absorbing vibrations, and accommodating misalignments. The following aspects of elastomer element design significantly impact the coupling’s performance:

  • Elastomer Material: The choice of elastomer material influences the coupling’s flexibility, damping characteristics, and resistance to wear. Different elastomers offer varying levels of resilience, chemical resistance, and temperature tolerance. Common elastomers used include natural rubber, synthetic rubber compounds, and polyurethane.
  • Elastomer Hardness (Durometer): The durometer hardness of the elastomer affects its flexibility and ability to absorb vibrations. Softer elastomers have higher damping capabilities but may offer less torsional stiffness. Harder elastomers provide better torque transmission but may have reduced vibration isolation.
  • Elastomer Shape and Geometry: The shape and geometry of the elastomer elements influence their flexibility and deformation characteristics. Different designs, such as cylindrical, star-shaped, or spider-shaped elements, affect the coupling’s ability to accommodate misalignments and transmit torque smoothly.
  • Elastomer Bonding: The way the elastomer is bonded to the coupling’s hubs or inserts impacts the coupling’s overall durability and reliability. Proper bonding ensures that the elastomer effectively transfers torque and maintains its properties over time.
  • Elastomer Properties Over Temperature: Elastomers can exhibit changes in performance with temperature fluctuations. Understanding how the chosen elastomer material behaves at different temperatures is essential for applications with varying operating conditions.

The design of the elastomer elements is a delicate balance between providing flexibility for vibration isolation and misalignment compensation while ensuring adequate torque transmission and overall coupling stiffness. Engineers must carefully select elastomer materials and design features based on the specific requirements of the application to achieve optimal coupling performance.

rubber coupling

Industries and Applications of Rubber Couplings

Rubber couplings are widely utilized in various industries and applications where their unique characteristics are beneficial. Some examples include:

  • Automotive: Rubber couplings are commonly used in automotive drivetrains to connect the engine to the transmission and other components. They help absorb engine vibrations and shocks, enhancing passenger comfort.
  • Pumping Systems: Rubber couplings find applications in pumps and fluid handling systems, where they dampen vibrations and reduce wear on connected equipment.
  • Material Handling: Conveyor systems and material handling equipment use rubber couplings to minimize vibrations and shock loads during the movement of materials.
  • Industrial Machinery: Rubber couplings are employed in various types of industrial machinery, such as compressors, generators, and gearboxes, to ensure smooth torque transmission and vibration isolation.
  • Marine: In marine applications, rubber couplings connect propulsion systems and power transmission components, contributing to the overall reliability and performance of vessels.
  • Renewable Energy: Wind turbines and solar tracking systems utilize rubber couplings to absorb dynamic loads and vibrations caused by changing wind conditions.

These examples highlight the versatility and importance of rubber couplings in maintaining efficient and reliable operation across a wide range of industries and applications.

rubber coupling

Challenges of Misaligned Rubber Couplings and Their Resolution

Misaligned rubber couplings can lead to several challenges that impact the performance and reliability of machinery. These challenges include:

1. Reduced Efficiency: Misalignment can result in increased friction, causing energy loss and reduced efficiency in power transmission.

2. Increased Wear: Misaligned rubber couplings can cause uneven wear on the coupling’s rubber element and other connected components, leading to premature failure.

3. Vibrations and Noise: Misalignment can cause vibrations and noise, which not only affect the machinery’s operation but also contribute to discomfort for operators.

4. Overloading: Misalignment can lead to uneven loading on the coupling and connected components, potentially causing overloading and damage.

5. Premature Failure: Continuous operation with misaligned couplings can accelerate wear and fatigue, leading to premature failure of the coupling and other components.

To resolve these challenges, proper alignment practices are crucial:

1. Regular Maintenance: Perform routine inspections to identify misalignment and other issues early, allowing for timely adjustments.

2. Precise Installation: Ensure accurate alignment during the installation process to prevent initial misalignment.

3. Laser Alignment: Use laser alignment tools for accurate and reliable alignment between shafts.

4. Corrective Measures: If misalignment is detected, take corrective actions promptly to restore proper alignment.

5. Balancing Loads: Distribute loads evenly across the coupling and connected components to prevent overloading.

By addressing misalignment challenges proactively and adopting appropriate maintenance practices, the longevity and performance of rubber couplings can be significantly improved, minimizing downtime and maintenance costs in industrial applications.

China wholesaler Moulded Flexible Rubber Coupling  China wholesaler Moulded Flexible Rubber Coupling
editor by CX 2023-09-06