China OEM L Type Rubber Coupling, Polyurethane Coupling, PU Coupling (3A2006)

Product Description

L Type Rubber Coupling, Polyurethane Coupling, PU Coupling (3A2006)

 

Material: NBR, CSM/SBR Or TPU Color: Black, Red
Hardness: 80-98shore A Size: L035-225
Working Temperature: -20oC – +100oC    

 
L type rubber coupling , L polyurethane coupling , L PU coupling
Specifications
1. Material :Cast iron GG25 
2. Good stability 
3. Easy to maintain 
4. ISO9001-2000 certificate
 
Coupling:
1. Jaw coupling/ HRC coupling / KC coupling / FL coupling
2. Flange cast iron, Insert Bubber
3. Taper bore universal series
4. Keyway dimensions conform to DIN6885,GB1095-1979 standards.
 

Size Type A B D E Standard Metric Bore Inch Bore
Bore Min Max Min Max
L035 1 16 20.5 6.6 3 3 8 1/8″ 3/8″
L050 1 28 43.2 15.6 6 6 15 3/16″ 5/8″
L070 1 35 50.8 19 9 9 19 3/16″ 3/4″
L075 1 45 54.7 21 9 9 25 3/16″ 1″
L090 1 54 54.7 21 9 9 28 3/16″ 1 1/8″
L095 1 54 63.7 25.5 9 9 28 3/8″ 1 1/8″
L099 1 64.5 72.5 27 12 12 35 7/16″ 1 3/8″
L100 1 64.5 88.5 35 12 12 35 7/16″ 1 3/8″
L110 1 85 108 43 15 15 48 1/2″ 1 7/8″
L150 1 96 115.4 45 15 15 48 5/8″ 1 7/8″
L190 1 115 133.4 54 101.6 19 19 55 5/8″ 2 1/4″
L225 1 127 153.4 64 108 19 19 65 3/4″ 2 5/8″

 

Description: the polyurethane elastomeric is a new material of polymer synthetic between rubber and plastic. It has both high strength of plastic and high elasticity of rubber. Its characteristics are: 1, a wide range of hardness. It still has rubber elongation and resilience at high hardness. The polyurethane elastomeric has a hardness range of Shore A10-D80. 2. high strength. At rubber hardness, the tensile strength, tear strength and load carrying capacity are much higher than general rubber material. At high hardness, its impact strength and flexural strength are much higher than plastic material. 3, wear-resistant. Its wear resistance is very outstanding, generally in the range of 0.01-0.10cm3/1.61km, about 3-5 times than rubber material. 4, oil resistant. The polyurethane elastomeric is a highly CHINAMFG polymer compound which has low affinity with non-polar mineral oil and is hardly eroded in fuel oil and mechanical oil. 5, good resistance to oxygen and ozone. 6, excellent vibration absorption performance, can do damping and buffering. In the mold manufacturing industry, it replaces rubber and springs.7, has good low temperature performance. 8, radiation resistance. Polyurethane is highly resistant to high energy radiation and has satisfactory performance at 10-10 deg radiation dose. 9, with good machining performance.

 

The polyurethane coupling, rubber coupling are made by injection with high quality TPU material or mould CSM/SBR. It is designing and special for all kinds of metal shaft coupling with very good performance of high tensile strength, high wear resistant, high elastic resilience, water resistant, oil resistant and excellent fatigue resilience, high impact resistant etc. We have full sets injection moulds and supply full range of GR, GS, MT, ML, MH, Hb, HRC, L, T, NM and Gear J series couplings etc. with high quality and excellent experience. Apply to all kinds of industrial metal shaft coupling.

 

Specifications:

material: TPU, CSM/SBR, NBR, nylon etc.

color: yellow, red, purple, green, black, beige etc.

surface: smooth

tensile strength: 8-55Mpa

hardness: 70-98Shore A

elongation: 400%-650%

density: 1.25g/cm3

elasticity impact: >25%

tear strength: 35-155KN/m

akron abrasion loss:<0.05cm3/1.61km

compression set (22h*70°C):<10%

working temperature: 120°C

standard size for polyurethane coupling: 

GR14, GR19, GR24, GR28, GR38, GR42, GR48, GR55, GR65, GR75, GR90, GR100, GR110, GR125, GR140, GR160, GR180

GS5, GS7, GS9, GS12, GS14, GS19, GS24, GS28, GS38, GS42, GS48, GS550, GS65, GS75

MT1, MT2, MT3, MT4, MT5, MT6, MT7, MT8, MT9, MT10, MT11, MT12, MT13

ML1, ML2, ML3, ML4, ML5, ML6, ML7, ML8, ML9, ML10, ML11, ML12, ML13

MH45, MH55, MH65, MH80, MH90, MH115, MH130, MH145, MH175, MH200

HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280

L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225, L276

FALK-R 10R, 20R, 30R, 40R, 50R, 60R, 70R, 80R

SBT T40, T45, T50, T55, T60, T65, T70, T75, T80, T85, T90, T95, T100, T105, T108, T110, T115, T120, T125, T130, T135, T140, T145, T150, T154, T170, T185, T190, T210

Joong Ang CR0050, 0070, 571, 571, 2035, 2035A, 3545, 4560, 6070, 7080

MS571, MS571, MS1119, MS1424, MS1928, MS1938, MS2845, MS3860, MS4275, MS6510

D14, D14L, D20, D25, D30, D30L, D35, D40, D45, D49, D55, D65

5H, 6H, 7H, 8H, 9H, 10H, 11H

 

standard size for rubber coupling:

Hb80, Hb95, Hb110, Hb125, Hb140, Hb160, Hb180, Hb200, Hb240, Hb280, Hb315

HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280

L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225

NM50, NM67, NM82, NM97, NM112, NM128, NM148, NM168, NM194, NM214, NM240, NM265

NOR-MEX168-10, NOR-MEX194-10, NOR-MEX214-10, NOR-MEX240-10, NOR-MEX265-10

FCL1#, FCL2#, FCL3#, FCL4#, FCL5#, FCL6#, FCL7#, FCL8#

FCL90, FCL100, FCL112, FCL125, FCL140, FCL160, FCL180, FCL200, FCL224, FCL250, FCL280, FCL315, FCL335, FCL400, FCL450, FCL560, FCL630

Gear 3J, 4J, 5J, 6J, 7J, 8J, 9J, 10J, 11J, 12J, 13J, 14J

Hytre 4H, 5H, 6H, 7H, 8H, 9H, 11H

Tyre F40, F50, F60, F70, F80, F90, F100, F110, F120, F140, F160 

SBT T75, T80, T85, T90, T95, T100, T105, T108, T110, T115, T120, T125, T130, T135, T140, T145, T150, T154, T170, T210

FCLpin #1, #2, #3, #4, #5, #6, #8

GR42, GR48, GR55, GR65, GR75

DL1, DL2, DL3, DL4, DL5, DL6, DL7, DL8, DL9, DL10, DL11

 

standard size for nylon coupling:

NL1, NL2, NL3, NL4, NL5, NL6, NL7, NL8, NL9, NL10

M28, M32, M38, M42, M48, M58, M65

packing in bags, cartons, pallets or crates

OEM & customized size are agreed

special supply all kinds of steel coupling for FCL, NM, MH, HRC, Love Joy, Joongang, Centafelx, XL-GR, Tyre

***when you enquiry, pls confirm type, size number and quantity***

 

rubber coupling

Recent Advancements in Rubber Coupling Technology

In recent years, rubber coupling technology has seen several advancements aimed at improving performance, durability, and overall efficiency:

  • Enhanced Rubber Compounds: Development of advanced rubber compounds with improved resistance to wear, heat, chemicals, and environmental conditions.
  • Advanced Manufacturing Techniques: Utilization of innovative manufacturing processes like injection molding and vulcanization to create couplings with consistent quality and higher precision.
  • Improved Design: Integration of advanced design techniques and computer simulations to optimize the shape and characteristics of rubber elements, resulting in enhanced flexibility and damping properties.
  • Customization: Increasing focus on offering customizable rubber couplings to meet specific application requirements and environmental conditions.
  • Smart Couplings: Incorporation of sensors and monitoring systems into rubber couplings, allowing real-time tracking of coupling performance and condition.

These advancements have led to rubber couplings that offer better torque transmission, improved vibration isolation, longer service life, and reduced maintenance needs.

rubber coupling

Signs of Wear or Deterioration in Rubber Couplings

Rubber couplings can show signs of wear and deterioration over time due to factors like torque, temperature, and environmental conditions. To identify potential issues, watch out for the following signs:

  • Visible Cracks or Damage: Inspect the rubber element for visible cracks, tears, or physical damage. Such issues can weaken the coupling’s torque transmission and vibration damping capabilities.
  • Reduced Flexibility: Stiff or less flexible rubber indicates material degradation, which can impact the coupling’s ability to accommodate misalignment and absorb vibrations.
  • Increased Vibrations: Excessive machinery vibrations may suggest worn-out rubber couplings. Deterioration of the rubber diminishes its vibration dampening properties.
  • Unusual Noises: Any unusual sounds like squeaking or knocking might point to improper rubber coupling function and the need for inspection.
  • Altered Performance: Decline in machinery performance, such as reduced torque transmission or higher energy consumption, can indicate coupling wear.

Regular inspections, visual checks, vibration analysis, and performance monitoring can help detect wear and deterioration early. This enables timely replacement and avoids operational problems.

rubber coupling

Challenges of Misaligned Rubber Couplings and Their Resolution

Misaligned rubber couplings can lead to several challenges that impact the performance and reliability of machinery. These challenges include:

1. Reduced Efficiency: Misalignment can result in increased friction, causing energy loss and reduced efficiency in power transmission.

2. Increased Wear: Misaligned rubber couplings can cause uneven wear on the coupling’s rubber element and other connected components, leading to premature failure.

3. Vibrations and Noise: Misalignment can cause vibrations and noise, which not only affect the machinery’s operation but also contribute to discomfort for operators.

4. Overloading: Misalignment can lead to uneven loading on the coupling and connected components, potentially causing overloading and damage.

5. Premature Failure: Continuous operation with misaligned couplings can accelerate wear and fatigue, leading to premature failure of the coupling and other components.

To resolve these challenges, proper alignment practices are crucial:

1. Regular Maintenance: Perform routine inspections to identify misalignment and other issues early, allowing for timely adjustments.

2. Precise Installation: Ensure accurate alignment during the installation process to prevent initial misalignment.

3. Laser Alignment: Use laser alignment tools for accurate and reliable alignment between shafts.

4. Corrective Measures: If misalignment is detected, take corrective actions promptly to restore proper alignment.

5. Balancing Loads: Distribute loads evenly across the coupling and connected components to prevent overloading.

By addressing misalignment challenges proactively and adopting appropriate maintenance practices, the longevity and performance of rubber couplings can be significantly improved, minimizing downtime and maintenance costs in industrial applications.

China OEM L Type Rubber Coupling, Polyurethane Coupling, PU Coupling (3A2006)  China OEM L Type Rubber Coupling, Polyurethane Coupling, PU Coupling (3A2006)
editor by CX 2023-10-08